Accurate Forming, Div. of Shan Industries, Inc. - Progressive Stampings
 
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Progressive Stampings



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Accurate Forming is an ISO 9001:2000 and TS 16949 certified company which has been in the metal stamping field for over 50 years. Our components are supplied to many industrial OEM’s including medical, automotive, appliance, military/law enforcement, and ordnance customers.

We utilize both Minster and Perkins presses to produce high volume and high quality stampings. We work with a variety of metals including aluminum, cold roll steel, preplated CRS, stainless steel, copper, brass and precious metal alloys in a thickness range of 0.005” to 0.062”.

Customer service/quality is the goal of this company. Our processes and products undergo various testing procedures and audits and are the responsibility of our quality management team. We have leading edge quality control equipment including of non-contact measurement devices. Our highly experienced technicians work with our design and engineering departments to build quality into the manufacturing process. Our quality teams take care of the first piece approval, pre-production run approval and audits as well as in process inspection and final part approval using SPC as well as PPAP and FMEA where required.


Auto

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Automotive Stampings

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Tolerances · Secondary Operations · Equipment List · QC Process & Certification · Some of The Production Equipment We Employ Includes · Degreasing Operation Includes · Value Added Operations Includes · Quality Department Includes · Tooling Department Includes

Tolerances
  • ID +/- 0.001 inches
  • OD +/- 0.001 inches
  • Overall length on parts less than 3 inches is +/- 0.006 inches
  • Overall length on parts greater than 3 inches is +/- 0.010 inches



Secondary Operations
  • Polishing
  • Nickel and chrome plating
  • Powder coating
  • Piercing
  • Thread rolling
  • Notching
  • Electrostatically applied lacquer



Equipment List
  • 60 Ton straight-side
  • Small eyelet
  • Double crank transfer
  • O.B.I.
  • Fully automated chrome plating line
  • Engraving equipment
  • Polishing and buffing lines
  • High performance powder coating and lacquer finishing equipment



QC Process & Certification
  • ISO 9001:2000
  • TS 16949



Some of The Production Equipment We Employ Includes
    60   (7-35) Ton (6-15 station) transfer presses
    1     60 Ton Minster press
    1     22 Ton Perkins press



Degreasing Operation Includes
    1   Conveyor vapor degreaser
    2   Bulk vapor degreasers



Value Added Operations Includes
    3    Vibratory/Rotary finishing machines with spin dryers
    1    Powder coating line - automated Nordson dual booth
    1    Lacquer line - Ransburg automated electrostatic
    1    Plating line - automated Udylite nickel/chrome
    5    Buffing/Satin finishing machines - (90-120) stations
    4    Notching presses
    4    Thread rollers
    3    Rotary assembly lines
    9    Grip/Decorative automated knurl type finishing work centers
    ++  Fully staffed machine shop capable of performing many secondary operations.



Quality Department Includes
    2    Deltronic optical comparators
    1    Brown & Sharp “Tesa Scan” high speed non-contact measuring machine
    1    Computerized statistical analyzer
Plus all hardware & software necessary to provide supporting documents for PPAP; SPC; Capability Studies; FMEA and Process Flow.



Tooling Department Includes
    Grinders, Lathes, Drill Presses, Vertical Millers and Heat Treat Ovens necessary to support the tooling requirements of our production department as well as customer needs.



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· Automotive Progressive Stampings


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Accurate Forming     24 Ames Blvd.     Hamburg, NJ 07419
Phone: (973) 827-7155     Fax: (973) 827-3678     sales@accform.com     www.accurateforming.com
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Fax: (973) 827-3678
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