Accurate Forming, Div. of Shan Industries, Inc. - Precision Deep Draw Parts
 
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Precision Deep Draw Parts



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Accurate Forming offers a wide variety of high quality deep drawn components to Industrial OEM’s including precision writing instruments, medical, ordnance/law enforcement, marker pen, automotive, laser, sensor, probe, appliance, aerospace and flashlights. Our engineering department utilizes both Solidworks® and Autocad® to assist in the design of a high precision quality component.

What makes Accurate Forming unique is its ability to produce extremely high quality parts with long lengths and small diameters with very tight tolerances from aluminum, brass, stainless steel, cold roll steel, tin plate and a number of precious metal alloys. The ratio of diameter to drawn height of 8:1 can be achieved from stainless steel and 20:1 for other alloys.

A high gloss finish can be obtained utilizing our nickel or chrome plate line. Our plating operation provides a much higher gloss and is also much more durable when compared to other traditional coating methods. Other finishes available are buffing/polishing, high performance powder coating with many color options or electrostatically applied lacquer.

Customer service/quality is the goal of this company. Our processes and products undergo various testing procedures and audits and are the responsibility of our quality management team. We have leading edge quality control equipment including non-contact measurement devices. Our highly experienced technicians work with our design and engineering departments to build quality into the manufacturing process. Our quality teams take care of the first piece approval, pre-production run approval and audits as well as in process inspection and final part approval using SPC as well as PPAP and FMEA where required.

Our customer service team ensures that our clients’ requirements are met with full satisfaction.


Deep Draw Pens

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Deep Draw

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Tolerances · Secondary Operations · Equipment List · QC Process & Certification · Some of The Production Equipment We Employ Includes · Degreasing Operation Includes · Value Added Operations Includes · Quality Department Includes · Tooling Department Includes

Tolerances
  • ID +/- 0.001 inches
  • OD +/- 0.001 inches
  • Overall length on parts less than 3 inches is +/- 0.006 inches
  • Overall length on parts greater than 3 inches is +/- 0.010 inches



Secondary Operations
  • Polishing
  • Nickel and chrome plating
  • Powder coating
  • Piercing
  • Thread rolling
  • Notching
  • Electrostatically applied lacquer



Equipment List
  • 60 Ton straight-side
  • Small eyelet
  • Double crank transfer
  • O.B.I.
  • Fully automated chrome plating line
  • Engraving equipment
  • Polishing and buffing lines
  • High performance powder coating and lacquer finishing equipment



QC Process & Certification
  • ISO 9001:2000
  • TS 16949



Some of The Production Equipment We Employ Includes
    60   (7-35) Ton (6-15 station) transfer presses
    1     60 Ton Minster press
    1     22 Ton Perkins press



Degreasing Operation Includes
    1   Conveyor vapor degreaser
    2   Bulk vapor degreasers



Value Added Operations Includes
    3    Vibratory/Rotary finishing machines with spin dryers
    1    Powder coating line - automated Nordson dual booth
    1    Lacquer line - Ransburg automated electrostatic
    1    Plating line - automated Udylite nickel/chrome
    5    Buffing/Satin finishing machines - (90-120) stations
    4    Notching presses
    4    Thread rollers
    3    Rotary assembly lines
    9    Grip/Decorative automated knurl type finishing work centers
    ++  Fully staffed machine shop capable of performing many secondary operations.



Quality Department Includes
    2    Deltronic optical comparators
    1    Brown & Sharp “Tesa Scan” high speed non-contact measuring machine
    1    Computerized statistical analyzer
Plus all hardware & software necessary to provide supporting documents for PPAP; SPC; Capability Studies; FMEA and Process Flow.



Tooling Department Includes
    Grinders, Lathes, Drill Presses, Vertical Millers and Heat Treat Ovens necessary to support the tooling requirements of our production department as well as customer needs.



 MORE IMAGES 

· Marker Tubes

· Probes

· Filter Connectors

· Flashlight Bodies

· Deep Drawn Cans

· Deep Draw

· Deep Draw Commercial

· Deep Draw Appliance

· Deep Draw Laser

· Deep Draw Laser Pens


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Accurate Forming     24 Ames Blvd.     Hamburg, NJ 07419
Phone: (973) 827-7155     Fax: (973) 827-3678     sales@accform.com     www.accurateforming.com
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Call: (973) 827-7155     sales@accform.com
Fax: (973) 827-3678
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Precision Deep-Drawn Components & Metal Stampings